PROMTECH LLC is a Russian engineering company specializing in commissioning, development of operational documentation, technical services, as well as basic design and engineering in the petrochemical, gas, and oil refining industries.
The primary goal of PROMTECH LLC is to meet the needs of enterprises and organizations for the highest level of engineering services. Our employees have experience working for leading international process technology licensors and EPC companies. This experience allows us to offer cutting-edge solutions and ensure the development of domestic engineering as a key driver of the oil and gas industry in Russia.
Deep industry expertise
Our staff includes specialized engineers and technologists with extensive experience designing complex process units (hydrocracking, hydrotreating, reforming). This ensures strict adherence to stringent industry standards and industrial safety regulations.
Expertise in installation supervision and commissioning of licensed production facilities
Experience working with complex foreign and domestic equipment in the final stages of projects. We thoroughly understand licensor requirements for startup modes, ensuring the safe ramp-up of installations to design capacity without violating warranty obligations.
Seamless integration of commissioning and design processes
The documentation is developed by experienced commissioning engineers, drawing on real-world experience in commissioning facilities. This eliminates design errors at an early stage and ensures that the process flow diagrams are 100% feasible in practice.
Development of operational documentation on "turnkey" basis
Creation of a complete documentation package (process regulations, OSRPs, ERPs, operator manuals) in strict compliance with the regulatory requirements of the Customer's country, the equipment manufacturer, the process licensor, and the Customer's internal standards. The documentation easily passes state review and is fully prepared for inspections by regulatory authorities.
Experience working with leaders of the petrochemical complex of the Russian Federation and the CIS
We have in-depth knowledge of vertically integrated oil companies' occupational health and safety (OH&S), and technical supervision regulations. Our specialists hold all the necessary permits and certifications from Rostekhnadzor, and have experience working with digital project management systems at the country's largest oil and gas holdings.
Experience in reengineering and modernization of existing production facilities
We integrate new process units into existing systems within existing regulations and limited space. We specialize in audits, debottlenecking, and converting systems to new operating modes.
Areas of expertise
The team and resources of PROMTECH LLC allow us to perform the following types of tasks efficiently and in a short time:
Start-up and commissioning
Our cross-functional team ensures high-quality commissioning at facilities of any complexity. This includes: design documentation analysis, engineering supervision of construction and installation work, preparatory and commissioning work, and bringing the facility up to stable operating conditions.
Development of technical documentation
Development of process regulations, equipment maintenance instructions, passports for process pipelines, equipment, buildings and structures, action plans for emergency response operations/plans and emergency response plans in accordance with the requirements of regulatory documentation and the legislation of the Customer's country.
Basic design
Preparation of feasibility studies and basic designs for hydrogen production, ammonia production, methanol production, middle distillate hydrotreating, and dewaxing units. Process modeling. Development of modernization projects for existing units. Calculations for process equipment (compressors, pumps, heat exchangers, reactors, distillation towers, fired heaters, boilers, etc.).
Supply
PROMTECH LLC delivers turnkey modular units, screw and peristaltic pumps, and pipeline fittings from leading global brands to companies in the oil refining and petrochemical industries.
Competencies
Our goal is to provide high-quality engineering support for preparation for startup, startup, and the facility's ramp-up to design operating mode.
Review and Analysis of Design Documentation
During the design documentation review, our specialists, with their experience in startup and commissioning similar facilities, identify design bottlenecks and propose improvements to ensure the facility is ramped up safely and efficiently. Our specialists' analysis at this stage helps avoid many problems in subsequent stages of project implementation.
Engineering Supervision of Construction and Installation Work (C&I)
During C&I supervision, our specialists oversee the installation of process lines, equipment, and internal components. Oversight at this stage by experienced specialists is crucial for the successful startup of the facility. Preparatory and commissioning work
Facility startup and ramp-up
Our specialists have experience successfully commissioning hydrogen production units, catalytic reforming units, hydrotreating units, hydrocracking units, catalytic cracking units, AVT units, MTBE production units, and more. A full list is available in a reference list upon request.
Our team of engineers helps customers save money by preventing and eliminating problems that arise during commissioning and minimizing the risk of emergency situations.
Review and Analysis of Design Documentation
During the design documentation review, our specialists, with their experience in startup and commissioning similar facilities, identify design bottlenecks and propose improvements to ensure the facility is ramped up safely and efficiently. Our specialists' analysis at this stage helps avoid many problems in subsequent stages of project implementation.
Engineering Supervision of Construction and Installation Work (C&I)
During C&I supervision, our specialists oversee the installation of process lines, equipment, and internal components. Oversight at this stage by experienced specialists is crucial for the successful startup of the facility. Preparatory and commissioning work
Facility startup and ramp-up
Our specialists have experience successfully commissioning hydrogen production units, catalytic reforming units, hydrotreating units, hydrocracking units, catalytic cracking units, AVT units, MTBE production units, and more. A full list is available in a reference list upon request.
Our team of engineers helps customers save money by preventing and eliminating problems that arise during commissioning and minimizing the risk of emergency situations.
During commissioning or separately at the customer's request, specialists at INDUSTRIAL TECHNOLOGIES LLC develop the following documentation:
Development of process regulations and other operational and technical documentation (equipment maintenance instructions, workstation instructions, etc.);
Development of a commissioning project plan (including commissioning instructions: instructions for receiving energy resources, flushing/purging, leak testing of pipelines and plant systems, and process start-up instructions with accompanying diagrams and drawings);
Development of ERP and OSRP action plans;
Certification of pipelines, equipment, buildings, and structures.
Our specialists involved in the development of documentation, such as ERP and OSRP, are listed on the register of industrial safety experts of Rostekhnadzor.
Development of process regulations and other operational and technical documentation (equipment maintenance instructions, workstation instructions, etc.);
Development of a commissioning project plan (including commissioning instructions: instructions for receiving energy resources, flushing/purging, leak testing of pipelines and plant systems, and process start-up instructions with accompanying diagrams and drawings);
Development of ERP and OSRP action plans;
Certification of pipelines, equipment, buildings, and structures.
Our specialists involved in the development of documentation, such as ERP and OSRP, are listed on the register of industrial safety experts of Rostekhnadzor.
- Development of basic designs for hydrogen production, ammonia, and methanol production units;
- Development of basic designs for middle distillate hydrotreating and dewaxing units;
- Process modeling. Projects for upgrading existing process units (increasing productivity, repurposing, processing new feedstocks), preparation of survey reports;
- Equipment calculations (distillation columns, furnaces, heat exchangers, etc.)
- Monitoring and evaluating catalyst performance data based on unit operation data (performance evaluation file);
- Predicting catalyst deactivation using a kinetic model of the loaded catalyst;
- Performing catalytic calculations (if processing feedstock other than the design specifications is necessary);
- Resolving technical issues related to equipment operation (failures, corrosion, etc.), performing verification calculations for existing equipment;
- Developing recommendations for process mode optimization;
- Approving process mode standards (confirming them for further approval by the general designer).
- A comprehensive audit (survey) – a study of "hidden potential" including, but not limited to, the following aspects of process unit operation:
- Maximizing the recovery of target products and reducing process losses;
- Assessing the performance of catalysts, thermal processes, adsorbents, and absorption systems, within the scope of competencies and comparisons with peers;
- Assessing the performance of separation and fractionation equipment. Developing the operation of internal contact devices for columns and separators;
- Assessing the performance of heat exchange equipment (including steam and fired heaters);
- Assessing the performance of critical dynamic equipment;
- Overall energy assessment of the unit operation compared to peers. Study of inter-unit thermal integration. Identification of process limitations;
- Maximizing the potential of natural (fuel) gas to reduce environmental emissions.
- Organizing digitalization activities;
- Feasibility analysis of current plans;
- Technical equipment analysis;
- Procurement plan analysis.
- Neural networks
- Gradient boosting
- Complex regressions
- Technologies:
- Unity
- OpenXR/SteamVR
- Visual creation of complex scenarios without programming skills
- Support for unlimited length and branching
Selection and supply
Team
-
more than 20 qualified engineers -
3 PhD -
Availability of all required certifications and permits
Our partners
